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AI exposure report

Will AI replace Aerospace Engineers?

Some of your tasks will be automated. People who use AI will have the edge.

Task exposure to today's AI

47/100

Moderate exposure

This is the occupation's typical task mix. Your own score can be up to 30 points higher or lower depending on how you work: routine share, people contact, judgment and how much you already use AI.

Get your personal score

Will AI replace Aerospace Engineers?

Not entirely. Today's AI tools can take on about 47% of the typical work in this occupation, mostly: write technical reports or other documentation, such as handbooks or bulletins, for use by engineering staff, management, or customers. The parts that stay human include: Plan or conduct experimental, environmental, operational, or stress tests on models or prototypes of aircraft or aerospace systems or equipment.; Formulate mathematical models or other methods of computer analysis to develop, evaluate, or modify design, according to customer engineering requirements.; Direct or coordinate activities of engineering or technical personnel involved in designing, fabricating, modifying, or testing of aircraft or aerospace products..

People who learn to use AI for the automatable parts keep the edge. The 3-phase plan below shows where to start.

Which tasks AI can take on

The largest tasks in this occupation, their share of the working week, and how much of each today's AI tools can do.

TaskAutomatable
Write technical reports or other documentation, such as handbooks or bulletins, for use by engineering staff, management, or customers.AI already used 75%
Formulate mathematical models or other methods of computer analysis to develop, evaluate, or modify design, according to customer engineering requirements. 53%
Evaluate product data or design from inspections or reports for conformance to engineering principles, customer requirements, environmental regulations, or quality standards. 47%
Formulate conceptual design of aeronautical or aerospace products or systems to meet customer requirements or conform to environmental regulations. 45%
Direct or coordinate activities of engineering or technical personnel involved in designing, fabricating, modifying, or testing of aircraft or aerospace products. 35%
Plan or conduct experimental, environmental, operational, or stress tests on models or prototypes of aircraft or aerospace systems or equipment. 23%

+ 10 more tasks (29% of the week) in the full test.

Your human edge

  • Plan or conduct experimental, environmental, operational, or stress tests on models or prototypes of aircraft or aerospace systems or equipment.
  • Formulate mathematical models or other methods of computer analysis to develop, evaluate, or modify design, according to customer engineering requirements.
  • Direct or coordinate activities of engineering or technical personnel involved in designing, fabricating, modifying, or testing of aircraft or aerospace products.

AI tools to try

ChatGPT / Claude for calculations, specs and reportsAI features in CAD/BIM toolsCopilot for scripts (Python, MATLAB, Dynamo)

Related roles

A 3-phase AI learning plan

Phase 1

AI for documentation

  • Specifications, reports and change notes drafted with AI.
  • Standards and regulations searched with AI, checked in the source.
  • Meeting notes and RFIs summarised.

Project

Draft a full test report and three change notes for a completed structural test with AI, verify every cited standard clause in the source, and log hours saved versus your last manual report.

Phase 2

AI in design work

  • Scripts and parametric design written with AI help.
  • Option studies and quick estimates with AI as a sparring partner.
  • Check AI outputs against calculations and codes.

Project

Use AI to write a parametric script that sizes a wing spar or bracket across 20 load cases, then hand-check three results against closed-form stress calculations and the design code.

Phase 3

Engineering + AI

  • Data from sensors, tests or simulations analysed with AI.
  • Define where AI is not allowed (safety-critical sign-off).
  • Share methods and templates with your team.

Project

Analyse one past vibration or strain test dataset with AI to flag anomalies, compare findings to the original review, and publish a one-page team guide marking where AI is barred from sign-off.
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